Technology Introduction
FIB-based delayering is a technique that selectively removes specific layers in semiconductor devices or package structures using a Focused Ion Beam (FIB), enabling detailed analysis of underlying layers and potential defects.
When using Hydra FIB, higher milling rates and more uniform delayering over larger areas can be achieved compared to conventional Ga FIB systems. In addition, selective Cu delayering can be performed on targeted regions.
This technique is particularly useful for advanced device structures where conventional physical or chemical wet delayering methods are difficult to apply. With precise position control, site-specific delayering can also be effectively implemented.
Application
BEOL Structure and Cu Interconnection Analysis
Process Defect Analysis
Advanced Node & Complex Stack Structure Analysis
Pad Formation
The Equipment
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Feature
Description
Model / Maker
Helios 5 Hydra / ThermoFisher Scientific
Function
Cross section analysis
TEM Lamella Preparation (Ga damage free)
FIB Delayering
SEM
SEM Resolution
At optimum WD : 0.7m @ 1kV, 1nm@500V
At coincident point : 0.6nm@15kV, 1.2nm@1kV
Ion
Ion bean current range
1.5pA to 2.5uA
Accelerating voltage range
500V~30kV
Ion species
Xe, Ar, O, N (Switching <10mins)
Accessory
EDS
Ultim Max 170 (170mm²)
Key benefits
Large area cross sectional analysis for 200µm x 200µm cross section
Ar : 45min
Xe : 1.5 hrs
Ga : 30 hrsO milling : cleaner and smoother cut faces
Technical Use Case
